Bug-o-systems STW-2000 Manuel d'utilisateur Page 1

INSTRUCTIONSANDPARTS MANUALSTW-2000PROGRAMMABLESTIFFENERWELDERA DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA

10STW-2000 STIFFENER WELDER / MAJOR COMPONENTS121321310111413645720131781015139 1016181619

11STW-2000 STIFFENER WELDER / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 STW-2050 Lifting Lug 2 1 STW-2080-L Wire Feeder (Miller) Left 3

12WIRING DETAIL / LEFT WIRE FEEDER CONTROLpg. 14See Electrical Component Chart pg. 15

13WIRING DETAIL / RIGHT WIRE FEEDER CONTROLpg. 14See Electrical Component Chart pg. 15

14WIRING DETAIL / MOTION AND SOLENOID CONTROLSee Electrical Component Chart pg. 15

15WIRING DETAIL A-A / ELECTRICAL COMPONENT CHART ELECTRICAL COMPONENT CHART ITEM PART # DESCRIPTION CB1 BUG-2923 .7 AMP CIRCUIT BR

16STW-2080 WIRE FEEDER / EXPLODED VIEW / PARTS LIST57131428, 1091163* Black/White wires reversed for right side feeder. ITEM QTY PART NO. DESCRIPTI

17STW-2140-L CORNER FOLLOWER LEFT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ARM-2358-4.1 Leg 4-1/8" 2 1 BGV-1215

18ITEM QTY PART NO. DESCRIPTION 1 1 ARM-2358-4.1 Leg 4-1/8" 2 1 BGV-1215 Clamp Block Assy. 3 1 BUG-1857 Knob w/Set Screw 4 4 BU

19STW-2150-L GUN HINGE LEFT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 STW-2151 Wheel/Hinge Plate 2 1 STW-2152 Hinge Pl

2SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAI

20STW-2150-R GUN HINGE RIGHT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 STW-2151 Wheel/Hinge Plate 2 1 STW-2152 Hinge P

21STW-2170-A CAPTURE WHEEL ASSEMBLY “A” / EXPLODED VIEW / PARTS LIST21011245313118769 ITEM QTY PART NO. DESCRIPTION 1 1 STW-2135 Hinge Bearing

22STW-2170-B CAPTURE WHEEL ASSEMBLY “B” / EXPLODED VIEW / PARTS LIST21123587691113410 ITEM QTY PART NO. DESCRIPTION 1 1 STW-2135 Hinge Bearing

23STW-2115 DRIVE LATCH / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 4 FAS-0557 Soc Hd Cap Scr 1/4-20 x 3/4" 2 1 STW-211

24STW-2060 FLOW-METER & VALVE ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ARV-1113 1/4 NPT 900 Street Elbow 2

25THIS PAGE IS INTENTIONALLY LEFT BLANK.

26STW-2120 DRIVE UNIT ASSEMBLY / EXPLODED VIEW1181171552201617131221219618143109421

27STW-2120 DRIVE UNIT ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1595 Gear Motor (100:1) 2 1 STW-2139 Drive Unit Shaft 3

28STW-2195 SPOOL SUPPORT BRACKET / EXPLODED VIEW / PARTS LIST243657142 ITEM QTY PART NO. DESCRIPTION 1 6 FAS-0557 Hex Hd Cap Scr 1/4-20 x 3/4&

29CSM-1100 500 AMP AIR-COOLED GUN / EXPLODED VIEW/ PARTS LIST6245317 ITEM QTY PART NUMBER DESCRIPTION .035 .045 .052 .062 1 1 CSM-1091

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference.NEVER lay a plasma or welding cable across the cont

30 ITEM QTY PART NO. DESCRIPTION 1 1 PWS-4405 Coil Liner, .035" .045" Dia. Wire, 15' * 1 PWS-4406 Coil Liner, 1/16" Di

31ACCESSORIES (SPOOLS):10 lb. Spool KitThe 10 lb. spool kit accepts 10 lb. spools of wire and mounts to the spool mounting bracket on the rear of the

32WARRANTYLimited 3-Year Warranty*Model _____________________________Serial No. __________________________Date Purchased: ____________________Where

4 5 ... Introduction / Setup & Operation 6 ... Controls (Main) 7 ... Controls (Programming Center) 9 ... Technical Data / Dimensions 10 .. ST

5INTRODUCTION:The Programmable Stiffener Welder mechanizes two wire feeders to weld various types of stiffeners on one or both sides simultaneously. T

6CONTROLS (MAIN):VOLTAGE CONTROL: Regulates welding voltage for the assigned feederWIRE SPEED CONTROL: Regulates the wire feed speed for the assigned

7CONTROLS (PROGRAMMING CENTER):DIGITAL DISPLAY: Visual display to supply welding motion information to operatorGAS PREFLOW DELAY: Programmable time fo

8Weld LengthTravel SpeedPreowIncrease ValueDecrease ValueSkip IndicatorFunction SelectStraight IndicatorStraight/Skip SelectSkip LengthPostowBackup

9TECHNICAL DATA:Programmable Weld/Skip Travel Speed: 0"-36" ipm (0-914 mm/min)Programmable Reverse Drive Crater Fill: 0"-1" (0-2