Bug-o-systems STW-3000 Manuel d'utilisateur

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INSTRUCTIONS
AND
PARTS MANUAL
STW-3000
PROGRAMMABLE
STIFFENER
WELDER
A DIVISION OF WELD TOOLING CORPORATION
280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA
PHONE: 412-331-1776 http://www.bugo.com FAX: 412- 331- 0383
Please record your equipment identication information below for future reference. This information can be
found on your machine nameplate.
Model Number
Serial Number
Date of Purchase
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above.
Bug-O Systems is guided by honesty, integrity and
ethics in service to our customers and in all we do.
LIT-STW-3000-IPM-1214
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Résumé du contenu

Page 1 - STIFFENER

INSTRUCTIONSANDPARTS MANUALSTW-3000PROGRAMMABLESTIFFENERWELDERA DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVA

Page 2

10STW-3000 STIFFENER WELDER / MAJOR COMPONENTS / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 Lifting Plate / Control Mount 2 1 Lincoln D

Page 3 - HIGH FREQUENCY WARNINGS

11WIRING DETAIL See Electrical Component Chart pg. 12

Page 4

12WIRING DETAIL / ELECTRICAL COMPONENT CHART ELECTRICAL COMPONENT CHART ITEM PART # DESCRIPTION CB1 BUG-2923 .7 AMP CIRCUIT BREAKE

Page 5 - SETUP & OPERATION:

13STW-2140-L CORNER FOLLOWER LEFT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 WPD-2041 Clamp Block 2 1 BUG-2032 Knob, Bl

Page 6 - CONTROLS (MAIN):

14 ITEM QTY PART NO. DESCRIPTION 1 1 WPD-2041 Clamp Block 2 1 BUG-2032 Knob, Black 3 4 BUG-2593 Glide “Flat” 4 1 FAS-0535 Soc Hd Ca

Page 7

15STW-2150-L GUN HINGE LEFT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 STW-2151 Wheel/Hinge Plate 2 1 STW-2152 Hinge Pl

Page 8

16STW-2150-R GUN HINGE RIGHT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 STW-2151 Wheel/Hinge Plate 2 1 STW-2152 Hinge P

Page 9 - DIMENSIONS:

17STW-2170-A CAPTURE WHEEL ASSEMBLY “A” / EXPLODED VIEW / PARTS LIST21011245313118769 ITEM QTY PART NO. DESCRIPTION 1 1 STW-2135 Hinge Bearing

Page 10

18STW-2170-B CAPTURE WHEEL ASSEMBLY “B” / EXPLODED VIEW / PARTS LIST21123587691113410 ITEM QTY PART NO. DESCRIPTION 1 1 STW-2135 Hinge Bearing

Page 11 - WIRING DETAIL

19STW-2115 DRIVE LATCH / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 4 FAS-0557 Soc Hd Cap Scr 1/4-20 x 3/4" 2 1 STW-211

Page 12

2 1. The equipment is not waterproof. Using the unit in a wet environment may result in serious injury. Do not touch equipment when wet or

Page 13

2013STW-2060 FLOW-METER & VALVE ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ARV-1113 1/4 NPT 900 Street Elbow

Page 14

21THIS PAGE IS INTENTIONALLY LEFT BLANK.

Page 15

22STW-2120 DRIVE UNIT ASSEMBLY / EXPLODED VIEW1181171552201617131221219618143109421

Page 16

23STW-2120 DRIVE UNIT ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1595 Gear Motor (100:1) 2 1 STW-2139 Drive Unit Shaft 3

Page 17 - PARTS LIST

24STW-2195 SPOOL SUPPORT BRACKET / EXPLODED VIEW / PARTS LIST243657142 ITEM QTY PART NO. DESCRIPTION 1 6 FAS-0557 Hex Hd Cap Scr 1/4-20 x 3/4&q

Page 18

25ACCESSORIES (SPOOLS):10 lb. Spool KitThe 10 lb. spool kit accepts 10 lb. spools of wire and mounts to the spool mounting bracket on the rear of the

Page 19

26WARRANTYLimited 3-Year Warranty*Model _____________________________Serial No. __________________________Date Purchased: ____________________Where

Page 20

3HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA,TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCYTO STRIKE AN ARC.WARNIN

Page 21

4 5 ... Introduction / Setup & Operation 6 ... Controls (Main) 7 ... Controls (Programming Center) 9 ... Technical Data / Dimensions 10 ... S

Page 22

5INTRODUCTION:The Programmable Stiffener Welder mechanizes two wire feeders to weld various types of stiffeners on one or both sides simultaneously. T

Page 23

6CONTROLS (MAIN):VOLTAGE CONTROL: Set on Lincoln LN-10 Control.WIRE SPEED CONTROL: Set on Lincoln LN-10 Control.WIRE JOG: Jog wire forward and reverse

Page 24

7CONTROLS (PROGRAMMING CENTER):DIGITAL DISPLAY: Visual display to supply welding motion information to operator.SHIELDING GAS PREFLOW: Programmable ti

Page 25 - ACCESSORIES (SPOOLS):

8Weld LengthTravel SpeedPreow TimeIncrease ValueDecrease ValueSkip Weld IndicatorFunction SelectContinuous Weld IndicatorContinuous/Skip SelectSk

Page 26 - Limited 3-Year Warranty*

9TECHNICAL DATA:Programmable Weld/Skip Travel Speed: 0"-36" ipm (0-900mm/min)Programmable Reverse Drive Crater Fill: 0"-1" (0-25

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