Bug-o-systems K-BUG 1200 Manuel d'utilisateur

INSTRUCTIONSANDPARTS MANUALA DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA PHONE: 4

10INSTALLATION AND OPERATION1. Welding Preparation - Secure the necessary welding supplies• Welding Power Source (3 phase, 440/380/220V AC)• Wire F

11MAINTENANCEThe K-BUG carriage should be periodically checked and cleaned to maximize service life.Before use:Check all screws in the torch clamp and

12TROUBLESHOOTING, CONT’D.K-BUG ERROR LIST NO. SYMPTOM CAUSE SOLUTION E-03 Motion Stop Main PCB EET ROM Error Main PCB Replacement E-05 Trave

13K-BUG 1200 ASSEMBLY VIEW ITEM QTY PART NO. DESCRIPTION 1 1 KBUG-1210 Carriage Assembly 2 1 KBUG-1120 Control Panel Assembly 3 1 KBUG-

14K-BUG 1200 WIRING DIAGRAMINPUT POWERJP7CN1J1 J1J1 J1CN2CN1MAIN PCBKBUG-1135KBUG-1049KBUG-1135DISPLAY & SWITCH120 VAC 50 - 60 Hz 1Ph 240 VAC 50 -

15KBUG-1210 CARRIAGE ASSEMBLY / EXPLODED VIEW 12765438301312111019181716202125242322262732312933934163635281415

16KBUG-1210 CARRIAGE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 KBUG-1216 Body 2 1 KBUG-1012 Magnet Plate 3 4 KBUG-1013 S

1721436579810KBUG-1060 GUIDE ARMS / EXPLODED VIEW / PARTS LIST12345 ITEM QTY PART NO. DESCRIPTION 1 2 KBUG-1061 Guide Roller Bushing 2 2 KB

18KBUG-1100 TORCH CLAMP ASSEMBLY / EXPLODED VIEW / PARTS LIST12345 ITEM QTY PART NO. DESCRIPTION 1 1 KBUG-1111 Torch Clamp (U) 2 1 KBUG-1112

19PARTS LIST WIRE SIZEITEM QTY PART NO. DESCRIPTION.035(.9 mm).040(1.0).045(1.2).052(1.4)1/16(1.6)5/64(2.0)1 1 BUG-3159-35 16S-35 (.9 mm) Contact Tip

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20ACCESSORIESKBUG-1067 Magwheel Add-On KitMagnetic guide wheels available for curved or irregular seams. KBUG-1054 Cable AnchorThe cable anchor acts a

21WARRANTYFOR A PERIOD OF TWELVE (12) MONTHS FROM DELIVERY, BUG-O SYSTEMS WARRANTS TO THE ORIGINAL PURCHASER (DOES NOT INCLUDE AUTHORIZED DISTRIBUTORS

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable acr

4TABLE OF CONTENTS K-BUG 1200K-BUG 1200, K-BUG 1202, KBUG-1204INSTRUCTIONS AND PARTS MANUALPAGE 5 ...Introduction 5 ...Features 5 ...

5INTRODUCTIONThe K-BUG 1200 is a compact, light weight unit designed to mechanize horizontal llet welding. The machine is capable of performing conti

6ILLUSTRATION OF TYPICAL APPLICATIONSUSER INTERFACE1. Cycle Start Button - Push button to initiate weld cycle. Weld contact will close, according to

7WELDING MODESThe K-BUG 1200 offers three weld modes - Continuous, Total Length Intermittent and User Dened Intermittent. The value shown in the spee

8TIME SETTINGSThe K-BUG 1200 offers three adjustable time settings - Puddle Build-Up, Pause Time and Crater Fill. The Travel Speed Adjustment knob is

9GLOBAL PARAMETERSA menu of Global Parameters is maintained in the K-BUG 1200. The menu consists of six (6) items as described in Table 1, below. Acce